Rapid Prototyping Service
- More than 10+ years of experience rapid prototyping
- Tight tolerance controllinto +/- 0.01mm
- 100+ Materials and various surface finishes
- Parts ship in 5-12 days
One Stop for All Your Prototyping Needs
We at Formioo offer rapid prototyping services that are both affordable and quick to bring your ideas into reality. Our versatile manufacturing solutions have been relied upon by customers across the automotive, consumer electronics, medical, and industrial markets over the last 10 years.
With our in-house expertise and network of over 200 qualified and verified manufacturing partners, we support a wide variety of rapid prototyping processes such as 3D printing (FDM, SLA, SLS), CNC machining, vacuum casting, and sheet metal prototype. We work with 30+ materials suitable for engineering and offer over one finish option to meet functional as well as aesthetic requirements.
Our experienced engineering staff inspects each prototype to rigorous tolerance requirements and functions as expected under real-world conditions. If you need one piece or a hundred, we guarantee timely lead times and consistent accuracy. Parts are deliverable in as little as 3–7 working days.
Rapid Prototyping in Multiple Materials
We offer rapid prototyping in a variety of materials including plastic prototypes, metal prototypes, and ceramic prototypes. From hard plastics to flexible elastomers, engineering metals to high-performance composites, we operate with precision to support your design as well as material diversity.
Plastic Prototyping
Metal Prototyping
Ceramics Prototyping
Our Rapid Prototyping Features
Material Compatibility
Capable of printing PLA, ABS, PETG, Nylon (PA), TPU (flexible materials), and photosensitive resin, meeting various injection mold testing and product needs.
Printing Accuracy
Standard tolerance controlled within ±0.1mm, suitable for most industrial rapid prototyping and low-volume production.
Maximum Build Size
Single print size of up to 300mm × 300mm × 400mm, optimally for small to medium-sized products or molds.
Layer Thickness Range
Adjustable layer thickness, typically 0.1mm - 0.3mm, balancing printing speed and detail precision.
Delivery Time
Standard 3D printing delivery time is 2-5 days; complex structures may require longer. Expedited service is available.
Study Case of Our Prototyping?
Our Rapid Prototyping Capabilities
3D printing Prototyping
Our 3D printing rapid prototyping services are ideal for 3D printed plastics and metals, with extensive material and finishing options available. These additive manufacturing technologies can also sometimes be used for production.
Because 3D printing doesn’t require tooling, prototyping of 3D printed parts takes only a short time, without sacrificing build quality. Other advantages include geometrical freedom and affordability, especially in low volumes.
3D printing is often preferred for concept models, but precision technologies SLM can also work for functional prototypes and even production parts.
- FDM — Low-cost plastic parts prototyping
- SLA — Plastic parts prototyping with exceptional surface finish
- SLS —Strong prototyping parts in nylon or nylon glass
- SLM —Metal parts prototyping in steel or titanium
CNC Machining Prototyping
CNC machining is one of the most high-precision rapid prototyping technologies available. Although rapid CNC machining prioritizes short turnarounds over ultra-tight tolerances, the quality remains high.
Turnarounds are fast in low volumes, and CNC prototyping produces parts not too far from production quality. The cost is higher than 3D printing but the surface finish and part strength are often superior.
- CNC Milling — Milled prototype & production parts in plastic and metal
- CNC Turning — All types of round components
- CNC Grinding —Tight tolerance and good surface
- CNC EDM —For deep pocket & sharp conners.
Rapid Vacuum Casting
Rapid vacuum casting is a low-cost prototyping service for the production of low-cost plastic parts, particularly items like colorful display models.
Advantages of rapid vacuum casting include very low tooling costs compared to injection molding and a much lower minimum order quantity. And although vacuum cast parts are not especially durable, they come out of the mold with an excellent surface finish without post-processing.
The silicone mold used for rapid vacuum casting typically lasts around 20 shots, ideal for most prototyping scenarios.
- Rigid Plastics —Such as ABS, PC, PA simulate prototype parts
- Soft Rubber —Rubber like prototypes from Shore A 30 to 90 degrees.
- Wax —Patterns for low-vlume investment casting
Prototyping Tooling
Prototyping tooling for molding is ideal when the customer requires between 100–2,000 units of their injection molded parts; more than this and production-level steel tooling may be preferred.
Advantages of rapid tooling include fast turnarounds and the ability to carry out prototyping and testing of injection molded parts that might otherwise take months to produce. Rapid tooling is also significantly cheaper than mass production tooling.
Although rapid tooling and rapid injection molding is more expensive than 3D printing, it provides plastic parts much nearer to production quality that can therefore be used for functional testing.
- Plastic Injection Mold
- Die Casting Mold
- Extrusion Mold
Sheet Metal Prototyping
Rapid sheet metal prototyping is a set of rapid prototyping services for the production of sheet metal parts. This includes various forming, cutting, and assembly processes for manipulating the sheet metal stock in different ways.
Rapid sheet metal prototyping is generally used for flat parts like brackets and enclosures, and it can accommodate a range of sizes, including very large metal parts. Setup times can be longer than comparable processes, but sheet metal is highly cost-effective when making large and relatively simple parts.
An advantage of rapid sheet metal prototyping is that the solid sheet metal feedstock can later be CNC machined for additional features.
- Bending
- Stamping
- Welding
Metal Casting Prototyping
Casting is generally considered a production process for high-quality metal parts, but rapid metal casting — using 3D printing to make low-cost patterns — offers an affordable route for prototyping cast metal.
3ERP’s rapid metal casting services are only available due to our close relationship with several large casting companies which typically would not accept low-volume (10+) prototyping orders from new customers.
Advantages of rapid metal casting include near production-quality metal parts, with potentially very large sizes, at surprisingly fast speeds. Cast parts also have excellent tensile strength and can also be post-machined.
- Pressure Die Casting
- Investment Casting
- Gravity Casting
Our Rapid Prototyping Capabilities
For rapid prototyping of plastic and metal parts, CNC machining is the ideal product choice because we can create a prototype with all the precise detail you need and do it in short lead times. Formioo can quickly produce CNC machining prototypes for plastic or metal parts. Many CNC machined parts can be manufactured and shipped within 3 days. The CNC expedited option was provided in the quotation, and Boyi has cost-effectiveness and market pricing, allowing engineers to order multiple prototypes at once for quick product evaluation.
Our rapid vacuum casting process provides high-quality and consistent prototypes and small batch production of plastic parts. Compared to rapid injection molding, you can quickly turn your design into reality at a lower cost and ensure the quality and accuracy of plastic parts.
3D printing is the most common rapid prototyping process. Boyi utilizes the most advanced 3D printing technology to meet your fast 3D printing needs, such as SLA, SLS, SLM, and other technologies. 3D printed parts can be manufactured and transported in just 3 days for a few dollars.
Rapid sheet metal prototypes are usually suitable for flat parts such as brackets and shells, including very large metal parts. At Boyi, these parts can usually be completed in 3 days or less.
Rapid sheet metal prototypes are usually suitable for flat parts such as brackets and shells, including very large metal parts. At Boyi, these parts can usually be completed in 3 days or less.
How it Works?
Quote Your Production
Our platform makes it easy to quote a large bill of materials at any quantity, across a wide range of processes and materials. Not ready to quote? Talk to our team for a free initial consultation.
Review Manufacturability Assessment
Our expert team of engineers will assess your designs and provide in-depth manufacturability feedback via our technology platform and in-person consultations.
Explore Cost-Down Opportunities
Based on your goals and target pricing, our strategic sourcing team will present suggestions and opportunities on how to remove cost from your bill of materials.
Production Begins
After the designs and sourcing plan are finalized, we will begin production using the most suitable manufacturing partner(s) for your program, assuming control of the schedule and quality at every phase.
Post-Processing and Assembly
Our platform makes it easy to quote a large bill of materials at any quantity, across a wide range of processes and materials. Not ready to quote? Talk to our team for a free initial consultation.
Packaging and Delivery
Our platform makes it easy to quote a large bill of materials at any quantity, across a wide range of processes and materials. Not ready to quote? Talk to our team for a free initial consultation.
Rapid Prototyping FAQs
How long does it take to get a prototype from Formioo?
The actual delivery time depends on the complexity and requirements of the project. Usually, we make every effort to complete the prototype within 3 days. We will negotiate a schedule with the client at the beginning of the project and strive to maintain efficient delivery.
What are the costs associated with Formioo prototyping service?
Our charges depend on the project complexity, size, and special requirements. We aim to offer economical services and publish open plans in the course of the initial consultations with our clients.
What types of materials work with your CNC machines?
Our instant quoted materials can be found here. Not seeing what you are looking for? You can always request a custom material through our custom RFQ process.
Is the customized pattern unique to us?
All designs will be kept secretly and confidential agreement can be signed.
Do you offer free samples?
Yes, free swatches and stock samples are free, but the shipping needs to be paid at customers side.
What file format do we use?
All is acceptable, including Ai, tif, jpg, psd, pdf.
Are You Looking for Prototyping Manufacturers in China?
Contact us for design assistance, free quote, and expert advice today.
Your inquiry will be replied within 24 working hours, and we respect your privacy.