Plastic Extrusion Molding Services From China

As a trusted plastic extrusion molding manufacturer, Formioo operates its own advanced manufacturing facility and collaborates with over 200 vetted suppliers. We provide you with a faster and easier way to get high-quality extruded plastic parts with precision and durability.

Plastic Extrusion Molding Small Batch Production

At Formioo, we provide reliable and quality plastic extrusion molding services that achieve low-cost manufacturing for sectors such as packaging, automotive, building, and medicine. You can get customized tubes, sheets, or profiles by our superior production capabilities that maintain precision and effective manufacturing to your requirements.

With a trusted network of more than 200 extrusion manufacturers as partners, we manufacture diverse thermoplastics like PVC, PP, PE, ABS, and others. We utilize state-of-the-art single and twin-screw extrusion technology for delivering uniformity, strength, and quality surface finish as per the demands of the industry in terms of strength and flexibility.

As a leading plastic extrusion molding factory in China, Formioo is dedicated to delivering volume-capable and cost-effective solutions with precise quality control and quick lead times. Whether it comes to high-volume production needs or special extrusion profiles, we assure every product to deliver ISO-certified precision and performance at competitive prices.

Our Plastic Extrusion Molding Services

Our capabilities span much of single-screw and twin-screw extrusion right through to co-extrusion and profile extrusion, with accuracy and dependability on a variety of thermoplastics. Supported by up-to-date machinery and rigorous quality controls ensure rapid prototyping and mass production, creating tough, custom profiles with quick turnaround. Partner with us to achieve your production potential and guarantee the best product performance.

​Single-Screw Extrusion
​Single-Screw Extrusion

Continuous process for uniform thermoplastic profiles.

​Single-Screw Extrusion
Twin-Screw Extrusion

Enhanced mixing and processing of complex materials.

Co-Extrusion
Co-Extrusion

Multi-layer extrusion for advanced material properties.

Profile Extrusion
Profile Extrusion

Custom-shaped profiles for diverse industrial applications.

Plastic Extrusion Molding Capabilities

Material Compatibility

ABS, PVC, Polycarbonate, Polyethylene, and others, tailored for various industrial uses.

Printing Accuracy

Consistent precision to meet high-performance requirements.

Maximum Build Size

Maximum size of 2000mm to accommodate large project sizes.

Surface Finishing Options

Polishing, sandblasting, painting, and UV coating for higher durability and aesthetic value.

Delivery Time

Standard lead time of 7-14 days with expedited service on urgent orders.

Plastic Extrusion Molding Capabilities

Plastic Extrusion Molding within Days

Our complete plastic extrusion molding service will accompany your plastic extrusion molding project from the prototype construction to the end plastic parts manufacturing.

Plastic Extrusion Molding Tolerance

Name Tolerance Range
Standard Extrusion Parts +/- 0.5 mm to +/- 1.0 mm
Precision Extrusion Parts +/- 0.2 mm to +/- 0.5 mm
Complex Extrusion Parts +/- 0.3 mm to +/- 0.8 mm

Plastic Extrusion Molding Materials

PP

Polypropylene offers a combination of chemical resistance, rigidity, and good melt flow properties, and hence it is extremely well suited for extrusion molding. Its versatility is seen in the range of uses such as automotive parts, household containers, and plumbing. Extruded PP, for instance, is used to make living hinges, profiles for insulation, and cable jackets. Sustainability in various environments and low cost with high productivity serve to maximize its popularity in commercial and industrial markets.

  • Mill Lead Time: 3-4 days
  • Color: Translucent, opaque, or vibrant hues
PP

PE

Polyethylene is the most widely used plastic for plastic extrusion molding due to its favorable flow characteristics, resistance to chemicals, and easy processing. Its stable melting behavior enables smooth-profile products to be made and makes it ideal for making pipes, films, and sheets. For example, HDPE is widely used in the manufacturing of heavy-duty water pipe and geomembranes, and LDPE in flexible packaging and farm film. With its low cost and versatility, the material is suitable for application in consumer and industrial goods.

  • Mill Lead Time: 2-3 days
  • Color: Natural, white, or customized
PE

PS

Polystyrene is similarly preferred for extrusion molding because of its processability, cost effectiveness, and capacity for producing smooth, uniform profiles. Its hardness makes it especially suited for the production of items like laboratory equipment, food packaging, and disposable forks and knives. PS extrusions are similarly extensively utilized for the production of insulation panels and trim for ornamental purposes. Reproducibility in molding provides high dimensional stability, an essential function in applications where accurate tolerances and aesthetic finish are required.

  • Mill Lead Time: 2 days
  • Color: Clear, white, or custom color options
PS

PVC

PVC has long been known to be more durable, weatherproof, and easily processable for extrusion application. PVC is very commonly used in the manufacturing of pipes, window frames, and cable insulation due to its robust chemical resistance and low maintenance requirements. PVC extrusions are also used in making siding, flooring, and various industrial profiles. Its flexibility to use additives also enhances its performance across a broad spectrum of environmental conditions to be the material of preference for long-lasting outdoor and indoor applications.

  • Mill Lead Time: 3 days
  • Color: White, grey, or custom shades
PVC

PC

Polycarbonate is appreciated in extrusion molding owing to its impact resistance, optical clarity, and stability of dimensions. Good flow characteristics allow it to be employed in the production of protective shields, lighting diffusers, and fine-profiled electronic components. In greenhouse panel, machine guard, and protective enclosure production, for instance, PC extrusions are frequently used. Its resistance to stress and temperature changes allow it to withstand severe industrial and consumer environments.

  • Mill Lead Time: 4 days
  • Color: Clear, amber, or custom tinted

PA

Nylon is commonly utilized as an engineering plastic for extrusion due to its good strength, exceptional abrasion, and low friction properties. It is commonly extruded into extremely strong profiles such as gears, bearings, and tubing for fluid transfer purposes. Nylon extrusions are found in everyday applications in the form of vehicle parts, electrical conduits, and components of industrial machinery. Its heat resistance as well as mechanical strength guarantee one-way operation under varying loads and temperatures and are therefore a precious material in precision engineering.

  • Mill Lead Time: 3-5 days
  • Color: Natural, off-white, or customized

POM

Acetal or polyoxymethylene (POM) is highly appreciated due to its high frictional property and dimensional stability, and is therefore one of the most sought materials used in extrusion molding. It can be optimally utilized to create precision extrusions that find application in seals, gears, and other mechanical parts. For example, extruded acetal profiles are employed in automotive fuel systems, industrial rollers, and consumer device components. Its reliability in performance under repeated stress and protection against moisture and solvents point to its central importance in uses where tight tolerances and long-term constancy are necessities.

  • Mill Lead Time: 3 days
  • Color: Natural, white, or custom blended

PEEK

PEEK is a high-performance thermoplastic extensively recognized for its outstanding mechanical properties, chemical resistance, as well as its resistance to high temperatures, making it a strong contender for extrusion molding in high-performance applications. It is generally utilized to fabricate advanced profiles for aerospace equipment, medical devices, and high-pressure piping use. For example, PEEK extrusions are applied in pump housings, valve components, and connectors with harsh environments. Its wear and fatigue resistance and hard environment strength make it the optimal selection in high-performance, long-life materials required by industries.

  • Mill Lead Time: 5-7 days
  • Color: Natural, black, or specialized hues
PEEK

PPS

PPS is also valued due to its high chemical resistance, dimension stability, and thermal stability during extrusion molding. Its properties highly recommend it for the manufacture of parts in harsh chemicals, including pump casings, under-the-hood automotive components, and electric connectors. PPS extruded profiles are employed in those applications where uniform performance at high temperature and under harsh chemicals is required. Its low moisture absorption and fatigue resistance give long-term stability and safety for significant applications, thereby increasing the life and performance of the product.

  • Mill Lead Time: 4-6 days
  • Color: Gray, natural, or specified by client
PPS

PEI

PEI is a high-performance plastic that, due to its excellent heat resistance, dimensional stability, and electrical properties, is of immense application in extrusion molding. It is used in demanding applications such as medical device parts, interior components of aerospace, and high-temperature piping systems. For example, PEI profiles extruded find applications in making electrical insulators, structural supports, and precision connectors. Its inherent flame retardation and resistance to loss of strength under prolonged stress make it an excellent product for advanced engineering and mission-critical industrial use.

  • Mill Lead Time: 5 days
  • Color: Translucent, white, or client-specific
PEI

PI

Polyimide is characterized after extrusion molding because of its thermal stability, electrical insulation, and excellent chemical resistance. This high-strength plastic is employed in the production of components that are required to endure severe temperatures, including aircraft insulation, electrical wire coatings, and advanced composite components. In real-world applications, PI extrusions are employed to encapsulate sensors, flexible printed wiring, and essential seals. Its specific capability for withstanding steady performance in high-stress, high-temperature conditions renders it a top material selection for state-of-the-art engineering projects.

  • Mill Lead Time: 7-10 days
  • Color: Amber, brown, or custom engineered
PI

Finishing Options for Plastic Extrusion Molding

Name Applicable Materials Colors Can Be Applied with
sheet metal Polishing finishing Polishing Plastic Buffing, Tumbling
Painting Painting Plastic, Rubber Custom Colors Spray, Dip, or Brush Application
UV Coating Finishing UV Coating Plastic, Rubber Glossy, Matte UV Curing Process
Type III Anodizing Finishing black Anodizing Aluminum, Plastic Clear, Black, Gold Media Blasting, Tumbling, Anodizing
Electroplating Electroplating Plastic, Metal Chrome, Gold, Silver Electroplating Bath
Bead Blasting Bead Blasting Plastic, Metal Sandblasting, Abrasive Blasting
Textured Surface (Satin/Matte) Surface Texturing Plastic Mold Texturing, Laser Etching
Laser Etching Finishing Laser Etching Plastic, Metal Laser Machines
Vibratory Finishing Vibratory Finishing Plastic Vibratory Tumbling
Extrusion Coating Extrusion Coating Plastic Custom Colors Extrusion Coating Process

Plastic Extrusion Molding FAQs

What’s your lead time for extrusion projects?

Our standard lead time is 4-6 weeks, but we have rush capabilities for urgent orders to keep you on schedule.

Yes! We have multi-layer and co-extrusion capabilities to blend materials to achieve higher performance.

Our MOQ is flexible, and we can handle low and high-volume production runs to meet your needs.

We employ sophisticated quality control techniques and subject our products to rigorous testing, so you get consistent, high-quality products every time.

Yes, we offer special materials with UV stability, flame retardation, and other values to meet your own needs.

Do you extrude multi-layer or co-extruded profiles?

Yes, we can perform multi-layer and co-extrusion services to mix materials for better performance.

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