Custom Extrusion Services
As a reliable Custom Extrusion manufacturer, Formioo partners with 200+ vetted suppliers to provide you with a faster and easier way to get precision extruded parts, meeting your specific material, design, and dimensional requirements.
- Extensive custom extrusion manufacturing expertise and a strong supply network
- Precision Extrusion with tolerances as tight as ±0.01 mm
- 50+ Certified Materials & 15+ Surface Finishing Options
- Economical solutions for mass production and prototyping
- ISO 9001:2015 Certified, ensuring international quality standards
Custom Extrusion Supplier from China
At Formioo, we specialize in providing high-quality custom extrusion solutions from our own manufacturing facility, and cooperate with a network of 200+ trusted suppliers. From prototype to mass production, we deliver precision-fabricated parts according to your specifications.
From medical to automotive uses, we offer economical and dependable solutions with a range of material and surface finishes.Near-net shape and high accuracy are assured through our ISO 9001:2015-certified quality systems.
Trust Formioo for fast, precise, and economical urethane casting solutions for your custom applications.
Explore Our Custom Extrusion Capabilities
Formioo, as a manufacturer with its own facility and a strong supplier network, offers comprehensive custom extrusion solutions. We process materials including PE, PP, PVC, and ABS, and our specialties include profile extrusion, co-extrusion, and custom color matching. With in-house capabilities for high-quality production, from quick prototyping through precision extrusion, and a range of surface finishes to suit your application.
High-temperature shaping of metals and plastics for complex profiles.
Room-temperature forming for enhanced material strength.
Precision extrusion for small, complex parts.
Custom Extrusion Capabilities
Material Compatibility
Aluminum, stainless steel, brass, copper, and engineering plastics (ABS, Nylon, PEEK, etc.).
Maximum Build Size
Up to 1000mm × 600mm × 500mm for versatile applications.
Printing Accuracy
Standard tolerance within ±0.01 mm for high-precision profiles.
Delivery Time
Standard lead time of 5-10 days, with expedited options available.
Surface Finishing Options:
Anodizing, polishing, powder coating, and more for durability and aesthetics.
Custom Extrusion Case Study
Discover the precision and quality of our custom extrusion solutions! Explore our latest case studies to see how we’ve delivered high-performance extrusion profiles for industries like automotive, medical, and electronics.
Custom Extrusion Tolerance
| Name | Tolerance Range |
|---|---|
| Standard Custom Extrusions | +/- 0.5 mm to +/- 1.0 mm |
| Precision Custom Extrusions | +/- 0.2 mm to +/- 0.5 mm |
| Complex Custom Extrusions | +/- 0.5 mm to +/- 1.5 mm |
- *Formioo accommodates part lengths of up to 48", depending on the process. For larger dimensions, please reach out to us for inquiries. The tolerances listed represent minimums under ideal conditions; however, looser tolerances may be necessary based on the process, material selection, or part geometry.
Custom Extrusion Materials
PE
Polyethylene is extremely widely used in custom extrusion due to its high flexibility, affordability, and water and chemical resistance. It is typically applied in products where simplicity in processing and strength are necessary. PE is typically extruded into containers, pipe, film, and sheet. For example, it’s being widely utilized in packaging film, irrigation pipe for farming, and other home products like toys and trash bags where strength and low water absorption are required.
- Mill Lead Time: Up to 5 days
- Color: Clear, black, or white
PP
Polypropylene has excellent chemical resistance, heat stability, and low water absorption, thus a popular choice for custom extrusion. It is suited best for both flexible and rigid applications. PP is also commonly used in the automotive, medical, and packaging industries. Applications include auto parts like bumpers and interior trims, food packages, medical device enclosures, and package films, where its low weight and chemical resistance saw it highly sought after.
- Mill Lead Time: Up to 7 days
- Color: Natural, black, white
PS
Polystyrene is a transparent, rigid plastic that can be easily custom extruded, with excellent clarity and ease of forming into complex shapes. It is most commonly used to make such items as packaging, containers, and protective casings. PS is being widely used in food service as disposable trays, cups, and packaging, and in consumer items like storage containers and toys. Its low cost and simplicity in being extruded into thin walls have made it the material of choice for low-cost extrusions.
- Mill Lead Time: Up to 5 days
- Color: Clear, white, black
PVC
PVC is one of the most flexible custom extrusion materials because it is highly durable, inexpensive, and processable. It is commonly extruded into pipe, window profiles, and electrical cable. PVC is commonly utilized in plumbing and construction piping, roofing, and flooring. Its popularity is also used to create medical tubing, electrical conduit, and signs, where strength, corrosion resistance, and low maintenance are imperative.
- Mill Lead Time: Up to 5 days
- Color: White, gray, custom colors
ABS
ABS is an excellent material for custom extrusion, featuring a combination of good mechanical properties, impact resistance, and easy processability. It is utilized to make products that should be dimensionally stable and durable. ABS can be used extensively in auto parts, electronic casing, household appliances, and consumer products. An example is vehicle dashboards, electronic casing, and toys are typically fabricated with ABS when produced because it is less prone to wear and tear and can be precisely molded.
- Mill Lead Time: Up to 3 days
- Color: Black, neutral matte finish
Custom Extrusion Finishing Options
| Name | Applicable Materials | Colors | Can Be Applied with | |
|---|---|---|---|---|
|
Spray Coating | Polyethylene (PE), Polypropylene (PP), Polystyrene (PS), PVC, ABS | Clear, Matte, Gloss, Custom Colors | Media Blasting, Powder Coating, UV Coating |
|
Polishing | Aluminum, Stainless Steel | Silver, Glossy | Mechanical Polishing, Buffing |
|
Electroplating | ABS, Polycarbonate (PC), Nylon (PA), PVC | Chrome, Nickel, Gold, Copper | Media Blasting, Tumbling, Polishing |
|
Surface Texturing | Polypropylene (PP), ABS, PVC, Polycarbonate (PC) | Custom Textures | Media Blasting, Laser Etching, Polishing |
|
Anodizing | Aluminum, certain metals | Clear, Gold, Black | Media Blasting, Tumbling, Type II Anodizing, Type III Anodizing with PTFE* |
|
Sandblasting | Aluminum, Stainless Steel, PVC, ABS | Matte, Custom Textures | Media Blasting, Polishing, Tumbling |
|
Galvanizing | Steel, Iron | Silver, Zinc Coating | Hot-Dip Galvanizing, Electro-Galvanizing |
|
UV Coating | Polycarbonate (PC), ABS, Acrylic | Clear, Matte, Gloss | Powder Coating, UV Curing |
|
Bead Blasting | Aluminum, Steel | Natural, Satin, Matte | Bead Blasting |
|
Laser Etching | Polycarbonate (PC), ABS, Stainless Steel, Aluminum | Black, White, Custom | — |
- *We offer a range of additional finishing options, including chromic acid anodizing, cadmium plating, copper plating, titanium anodizing (blue anodizing), gold plating, silver plating, and more. If you require finishes for materials not mentioned here, please reach out to us directly.
Custom Extrusion Service FAQs
Minimum order quantity (MOQ) for custom extrusion?
Our MOQ varies with material and design complexity. Typically, we do orders of at least 500-1000 pieces. We can advise you better on what would suit you best, based on your requirements.
How many days will it take to finalize an order of custom extrusion?
Lead times average between 5 to 10 business days, depending on complexity of order and material. We can better quote you a time frame after we know the details of your project.
Can you provide custom colors for my extrusion parts?
Yes! We offer custom color options for most materials. Just provide a color code, or we can match your sample for color.
What finishing options are available for custom extrusions?
We offer a variety of finishing services, such as spray coating, anodizing, UV coating, laser etching, etc. The most appropriate one will be determined by the material you are working with and the finish or function that you are trying to accomplish.
Do you offer support for custom sizes and shapes?
Yes! We can create custom profiles, shapes, and sizes to your specifications. Send over your design, and we will bring it to life.
Are You Looking for Custom Extrusion Supplier in China?
Contact us for design assistance, free quote, and expert advice today.
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