Custom Extrusion Services
Formioo provides custom plastic and aluminum extrusion services for complex profiles with tight tolerances. As fast as 7-day delivery.
- 10+ years custom extrusion manufacturing expertise
- Precision Extrusion with tolerances as tight as ±0.01 mm
- 50+ Certified Materials & 15+ Surface Finishing Options
- Combined with other CNC machining manufacturing processes
- Low volume extrusion services
Reliable Custom Extrusion Manufacturer from China
Formioo is a professional custom extrusion manufacturer in China, offering precision plastic and aluminum extrusion services tailored to customer-specific profiles and performance requirements. Equipped with advanced extrusion lines and integrated CNC machining capabilities, we support both prototyping and high-volume production with consistent dimensional accuracy and reliable quality.
Our extrusion solutions are ideal for producing parts with complex cross-sections, tight tolerances, and high repeatability, without the cost or delay of traditional tooling methods. We help customers reduce secondary operations by combining extrusion with downstream services such as cutting, drilling, tapping, and surface finishing. Whether you need lightweight structural profiles, heat-dissipating components, or decorative trims, we ensure that your parts meet functional, cosmetic, and assembly-ready requirements.
Since 2016, Formioo has been delivering thousands of custom-extruded parts each year to clients in automotive, construction, electronics, lighting, and industrial equipment, ensuring stable supply and consistent quality across every order. Our flexible production system supports low to high volume orders with fast lead times and full engineering support from design to delivery.
Explore Our Custom Extrusion Capabilities
Formioo offers a comprehensive range of custom extrusion capabilities, including Hot Extrusion, Cold Extrusion, and Micro Extrusion. These processes allow us to manufacture complex cross-sectional profiles with high dimensional accuracy and material efficiency. We work with a broad selection of materials such as aluminum, copper, brass, stainless steel, magnesium, and selected engineering plastics to meet various mechanical, structural, and thermal requirements.
To meet both functional and aesthetic standards, we provide multiple surface finishing options, including anodizing, powder coating, sandblasting, polishing, electroplating, and brushing. Depending on the material and extrusion type, we can achieve tolerances as tight as ±0.01 mm for standard profiles and even tighter for micro-extruded components. All extruded parts undergo strict quality inspection to ensure consistent geometry, surface integrity, and fit for downstream assembly.
High-temperature shaping of metals and plastics for complex profiles.
Room-temperature forming for enhanced material strength.
Precision extrusion for small, complex parts.
Custom Extrusion Capabilities
Material Compatibility
Aluminum, stainless steel, brass, copper, and engineering plastics (ABS, Nylon, PEEK, etc.).
Maximum Build Size
Up to 1000mm × 600mm × 500mm for versatile applications.
Printing Accuracy
Standard tolerance within ±0.01 mm for high-precision profiles.
Delivery Time
Standard lead time of 5-10 days, with expedited options available.
Surface Finishing Options
Anodizing, polishing, powder coating, and more for durability and aesthetics.
Massive Network
We work with trusted custom extrusion suppliers.
Explore Custom Extrusion Parts We Manufactured
See our high-quality custom extrusion parts in action across diverse industries! Discover how Formioo delivers precision, strength, and consistency in real-world manufacturing projects.
Custom Extrusion Tolerance
| Name | Tolerance Range |
|---|---|
| Standard Custom Extrusions | +/- 0.5 mm to +/- 1.0 mm |
| Precision Custom Extrusions | +/- 0.2 mm to +/- 0.5 mm |
| Complex Custom Extrusions | +/- 0.5 mm to +/- 1.5 mm |
- *Formioo accommodates part lengths of up to 48", depending on the process. For larger dimensions, please reach out to us for inquiries. The tolerances listed represent minimums under ideal conditions; however, looser tolerances may be necessary based on the process, material selection, or part geometry.
Custom Extrusion Materials
PE
Polyethylene is extremely widely used in custom extrusion due to its high flexibility, affordability, and water and chemical resistance. It is typically applied in products where simplicity in processing and strength are necessary. PE is typically extruded into containers, pipe, film, and sheet. For example, it’s being widely utilized in packaging film, irrigation pipe for farming, and other home products like toys and trash bags where strength and low water absorption are required.
- Mill Lead Time: Up to 5 days
- Color: Clear, black, or white
PP
Polypropylene has excellent chemical resistance, heat stability, and low water absorption, thus a popular choice for custom extrusion. It is suited best for both flexible and rigid applications. PP is also commonly used in the automotive, medical, and packaging industries. Applications include auto parts like bumpers and interior trims, food packages, medical device enclosures, and package films, where its low weight and chemical resistance saw it highly sought after.
- Mill Lead Time: Up to 7 days
- Color: Natural, black, white
PS
Polystyrene is a transparent, rigid plastic that can be easily custom extruded, with excellent clarity and ease of forming into complex shapes. It is most commonly used to make such items as packaging, containers, and protective casings. PS is being widely used in food service as disposable trays, cups, and packaging, and in consumer items like storage containers and toys. Its low cost and simplicity in being extruded into thin walls have made it the material of choice for low-cost extrusions.
- Mill Lead Time: Up to 5 days
- Color: Clear, white, black
PVC
PVC is one of the most flexible custom extrusion materials because it is highly durable, inexpensive, and processable. It is commonly extruded into pipe, window profiles, and electrical cable. PVC is commonly utilized in plumbing and construction piping, roofing, and flooring. Its popularity is also used to create medical tubing, electrical conduit, and signs, where strength, corrosion resistance, and low maintenance are imperative.
- Mill Lead Time: Up to 5 days
- Color: White, gray, custom colors
ABS
ABS is an excellent material for custom extrusion, featuring a combination of good mechanical properties, impact resistance, and easy processability. It is utilized to make products that should be dimensionally stable and durable. ABS can be used extensively in auto parts, electronic casing, household appliances, and consumer products. An example is vehicle dashboards, electronic casing, and toys are typically fabricated with ABS when produced because it is less prone to wear and tear and can be precisely molded.
- Mill Lead Time: Up to 3 days
- Color: Black, neutral matte finish
Custom Extrusion Finishing Options
| Name | Applicable Materials | Colors | Can Be Applied with | |
|---|---|---|---|---|
|
Spray Coating | Polyethylene (PE), Polypropylene (PP), Polystyrene (PS), PVC, ABS | Clear, Matte, Gloss, Custom Colors | Media Blasting, Powder Coating, UV Coating |
|
Polishing | Aluminum, Stainless Steel | Silver, Glossy | Mechanical Polishing, Buffing |
|
Electroplating | ABS, Polycarbonate (PC), Nylon (PA), PVC | Chrome, Nickel, Gold, Copper | Media Blasting, Tumbling, Polishing |
|
Surface Texturing | Polypropylene (PP), ABS, PVC, Polycarbonate (PC) | Custom Textures | Media Blasting, Laser Etching, Polishing |
|
Anodizing | Aluminum, certain metals | Clear, Gold, Black | Media Blasting, Tumbling, Type II Anodizing, Type III Anodizing with PTFE* |
|
Sandblasting | Aluminum, Stainless Steel, PVC, ABS | Matte, Custom Textures | Media Blasting, Polishing, Tumbling |
|
Galvanizing | Steel, Iron | Silver, Zinc Coating | Hot-Dip Galvanizing, Electro-Galvanizing |
|
UV Coating | Polycarbonate (PC), ABS, Acrylic | Clear, Matte, Gloss | Powder Coating, UV Curing |
|
Bead Blasting | Aluminum, Steel | Natural, Satin, Matte | Bead Blasting |
|
Laser Etching | Polycarbonate (PC), ABS, Stainless Steel, Aluminum | Black, White, Custom | — |
- *We offer a range of additional finishing options, including chromic acid anodizing, cadmium plating, copper plating, titanium anodizing (blue anodizing), gold plating, silver plating, and more. If you require finishes for materials not mentioned here, please reach out to us directly.
Your Custom Extrusion Supplier Selection Ultimate Guide
Which custom extrusion supplier is ideal for your needs? What 3D printing material has excellent tensile strength? Try Materials.Download our lasted supplier guide.
Formioo Custom Extrusion Manufacturing FAQs
We collect a lot of FAQs from our real clients, and please check out our FAQ page. For more information about Formioo Company, you can also download our company E-catalogue brochure.
Minimum order quantity (MOQ) for custom extrusion?
Our MOQ varies with material and design complexity. Typically, we do orders of at least 500-1000 pieces. We can advise you better on what would suit you best, based on your requirements.
How many days will it take to finalize an order of custom extrusion?
Lead times average between 5 to 10 business days, depending on complexity of order and material. We can better quote you a time frame after we know the details of your project.
Can you provide custom colors for my extrusion parts?
Yes! We offer custom color options for most materials. Just provide a color code, or we can match your sample for color.
What finishing options are available for custom extrusions?
We offer a variety of finishing services, such as spray coating, anodizing, UV coating, laser etching, etc. The most appropriate one will be determined by the material you are working with and the finish or function that you are trying to accomplish.
Do you offer support for custom sizes and shapes?
Yes! We can create custom profiles, shapes, and sizes to your specifications. Send over your design, and we will bring it to life.
Custom Extrusion Resource
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