Custom Extrusion Services

Looking for a reliable Custom Extrusion partner? As a professional digital supplier, we can help. Get your extruded parts more easily and at a better price.

Extensive Digital Manufacturing Expertise with a strong supply network
Precision Extrusion with tolerances as tight as ±0.01 mm
50+ Certified Materials & 15+ Surface Finishing Options
Cost-effective solutions for both prototyping and mass production
ISO 9001:2015 Certified, ensuring global quality standards

Custom Extrusion Supplier from China

At Formioo, we specialize in connecting you with the best custom extrusion manufacturers in China. Our network of 200+ vetted suppliers ensures high-quality, precision-engineered extrusion profiles tailored to your needs.

Whether you require rapid prototyping or large-scale production, our partners offer advanced extrusion technologies, supporting a wide range of materials and surface finishes. From automotive to medical applications, we deliver cost-effective, reliable solutions.

With ISO 9001:2015-certified quality systems, our manufacturers guarantee tight tolerances and exceptional consistency. Trust Formioo to streamline your custom extrusion projects with speed, precision, and affordability.

Explore Our Custom Extrusion Capabilities

Formioo collaborates with trusted suppliers to offer comprehensive custom extrusion solutions, working with materials such as PE, PP, PVC, and ABS. Our partners specialize in profile extrusion, co-extrusion, and custom color matching. We ensure high-quality production with rapid prototyping, precision extrusion, and a range of surface finishes to meet your specific requirements. With high-volume capabilities and efficient lead times, we deliver cost-effective, high-quality parts through a seamless digital platform.

Custom Extrusion Capabilities

Material Compatibility

Aluminum, stainless steel, brass, copper, and engineering plastics (ABS, Nylon, PEEK, etc.).

Maximum Build Size

Up to 1000mm × 600mm × 500mm for versatile applications.

Printing Accuracy

Standard tolerance within ±0.01 mm for high-precision profiles.

Delivery Time

Standard lead time of 5-10 days, with expedited options available.

Surface Finishing Options:

Anodizing, polishing, powder coating, and more for durability and aesthetics.

Custom Extrusion Case Study

Discover the precision and quality of our custom extrusion solutions! Explore our latest case studies to see how we’ve delivered high-performance extrusion profiles for industries like automotive, medical, and electronics.

Custom Extrusion Materials

PE

Polyethylene is a popular choice for custom extrusion due to its excellent flexibility, low cost, and resistance to chemicals and moisture. It is often used in applications requiring durability and ease of processing. PE is commonly extruded into pipes, films, sheets, and containers. For example, it’s widely used in packaging films, agricultural irrigation pipes, and various consumer goods like toys and trash bags, where durability and low moisture absorption are crucial.

Mill Lead Time: Up to 5 days
Color: Clear, black, or white

PP

Polypropylene offers excellent chemical resistance, heat stability, and low moisture absorption, which makes it a top material choice for custom extrusion. It is ideal for products requiring a combination of flexibility and stiffness. PP is commonly used in automotive, medical, and packaging industries. Applications include automotive components like bumpers and interior trims, food containers, medical device housings, and packaging materials, where its low density and chemical resistance are highly valued.

Mill Lead Time: Up to 7 days
Color: Natural, black, white

PS

Polystyrene is a rigid, transparent plastic that is well-suited for custom extrusion, offering excellent clarity and ease of molding into complex shapes. It is typically used for creating products like packaging materials, containers, and protective casings. PS is often found in food industry applications such as disposable trays, cups, and packaging, as well as in consumer products like storage containers and toys. Its cost-effectiveness and ability to be easily molded into thin walls make it a go-to choice for low-cost extrusions.

Mill Lead Time: Up to 5 days
Color: Clear, white, black

PVC

PVC is one of the most versatile materials used in custom extrusion, thanks to its excellent durability, low cost, and easy processability. It is frequently extruded into pipes, window profiles, and electrical cables. PVC is commonly used in plumbing and construction for pipes, roofing materials, and flooring. Its widespread use extends to creating medical tubing, electrical conduit, and signage, where strength, resistance to corrosion, and ease of maintenance are essential.

Mill Lead Time: Up to 5 days
Color: White, gray, custom colors

ABS

ABS is an excellent material for custom extrusion, offering a combination of good mechanical properties, impact resistance, and ease of processing. It is commonly used to create parts that require high strength and dimensional accuracy. ABS is frequently used in automotive parts, electronic housings, home appliance components, and consumer products. For example, automobile dashboards, electronic equipment housings, and toys often use ABS in their manufacturing due to its toughness and ability to be molded into precise shapes.

Mill Lead Time: Up to 3 days
Color: Black, neutral matte finish

Custom Extrusion Finishing Options

Name	Applicable Materials	Colors	Can Be Applied with
Spray Coating	Polyethylene (PE), Polypropylene (PP), Polystyrene (PS), PVC, ABS	Clear, Matte, Gloss, Custom Colors	Media Blasting, Powder Coating, UV Coating
Heat Transfer Printing	Polyethylene (PE), Polypropylene (PP), ABS, Polystyrene (PS)	Custom Colors	—
Electroplating	ABS, Polycarbonate (PC), Nylon (PA), PVC	Chrome, Nickel, Gold, Copper	Media Blasting, Tumbling, Polishing
Surface Texturing	Polypropylene (PP), ABS, PVC, Polycarbonate (PC)	Custom Textures	Media Blasting, Laser Etching, Polishing
Anodizing	Aluminum, certain metals	Clear, Gold, Black	Media Blasting, Tumbling, Type II Anodizing, Type III Anodizing with PTFE*
Sandblasting	Aluminum, Stainless Steel, PVC, ABS	Matte, Custom Textures	Media Blasting, Polishing, Tumbling
Thermal Treatment	Polyamide (Nylon, PA), Aluminum	—	Heat Treatment, Media Blasting
UV Coating	Polycarbonate (PC), ABS, Acrylic	Clear, Matte, Gloss	Powder Coating, UV Curing
Printing	Polypropylene (PP), ABS, PVC, Polystyrene (PS)	Custom Colors	—
Laser Etching	Polycarbonate (PC), ABS, Stainless Steel, Aluminum	Black, White, Custom	—

Custom Extrusion Service FAQs

What’s the minimum order quantity (MOQ) for custom extrusion?

Our MOQ varies depending on the material and complexity of the design. Typically, we work with orders starting at around 500-1000 pieces. Let us know your requirements, and we can discuss the best options for you.

How long does it take to complete a custom extrusion order?

Lead times typically range from 5 to 10 business days, depending on the material and order complexity. We’ll give you a more specific timeline once we know the details of your project.

Can you provide custom colors for my extrusion parts?

Yes! We offer custom color options for most materials. Just provide us with a color code, or we can match the color to your sample.

What are the finishing options available for custom extrusions?

We offer various finishing options, such as spray coating, anodizing, UV coating, laser etching, and more. The best choice depends on your material and desired appearance or functionality.

Can you handle custom shapes and sizes?

Absolutely! We can create custom profiles, shapes, and sizes to meet your specifications. Just send us your design, and we’ll bring it to life.

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