Aerospace Injection Molding Service

As a trusted Aerospace Injection Molding manufacturer, Formioo utilizes its in-house manufacturing capabilities and a network of 200+ vetted suppliers to deliver high-precision injection molding solutions.

Online instant pricing & Free DFM
High-precision injection molding with tolerances of up to ±0.01 mm
Aerospace-grade materials like high-end thermoplastics PEEK, Ultem, and PPS
Low-volume prototyping and volume manufacturing at competitive costs
Stringent quality control following AS9100 and ISO 9001:2015 standards

One Stop Solution for Aerospace manufacturing and prototyping

At Formioo, we provide high-precision aerospace injection molding services directly from our own production house, with the help of a strong network of 200+ qualified suppliers. We specialize in producing lightweight, yet strong and complex plastic components for aerospace, with assured quality and performance.

With such materials available to us as aerospace-grade PEEK, Ultem, and PPS, we have stringent levels of industry standards such as AS9100 and ISO 9001:2015 at our disposal. We can rapid prototype and manufacture high volumes within close tolerances up to ±0.01 mm, shipping parts that are heat-resistant, high-strength, and impact-resistant.

As a trusted Aerospace Injection Molding producer, Formioo offers cost-saving solutions with short lead times, and reliability and effectiveness in every project.

What kind of aerospace & defense parts can we make?

Formioo is a precision aerospace plastic injection moulding specialist with rugged, light weight, and cost-effective solutions for a wide range of aerospace components. Our applications include structural components like aircraft interior paneling, air ducts, and cable routing channels; exterior components like aerodynamic fairings, radomes, and access covers; interior components like seat components, armrests, and cockpit control assemblies; to functional components like avionics enclosures, sensor housing, wire harness clips, and heat insulation panels.

Aircraft Interior Paneling
Ventilation Ducts
Cable Management Channels
Aerodynamic Fairings
Radomes
Access Panels
Seat Components
Avionics Housings

Door Locking Systems
Wire Harness Clips
Thermal Insulation Panels
Window Shades
Overhead Bin Components
Armrests
Cockpit Control Knobs
Switch Housings

Lighting Fixtures
Oxygen Mask Components
Fastening Clips and Brackets
EMI/RFI Shielded Enclosures
Engine Component Covers
Fuel System Housings
Door Latches and Handles
Airflow Control Valves

Aerospace Injection Molding Capabilities

Material Compatibility

We offer aerospace-grade plastics such as PEEK, Ultem, PPS, PC, and Nylon, with excellent performance in extreme environments.

Printing Accuracy

Tolerances are normally maintained within ±0.05mm, meeting the precision requirement for aerospace components.

Maximum Build Size

Can produce injection-molded parts up to 1000mm × 800mm × 500mm in overall size, well-suited for small- to mid-size aerospace parts.

Surface Finishing Options

Optional surface finishing like texturing, painting, plating, laser marking, and specialty coatings to enhance even further durability and appearance.

Delivery Time

Standard production lead time is 10-15 days, with expedited services available for urgent aerospace projects.

Our Latest Aerospace Injection Molded Products

Explore our high-precision aerospace injection molded components and see the quality firsthand. From lightweight structural parts to high-performance functional components, our supplier network delivers industry-leading solutions for aerospace applications.

Aerospace Injection Molding Tolerance

Name	Tolerance Range
Standard Aerospace Injection Molding	+/- 0.2 mm to +/- 0.5 mm
Precision Aerospace Injection Molding	+/- 0.05 mm to +/- 0.2 mm
Complex Aerospace Parts	+/- 0.2 mm to +/- 0.5 mm

Aerospace Injection Molding Materials

ABS

ABS is an ideal choice for aerospace injection molding due to its excellent mechanical properties, impact resistance, and low processing temperature. It is easy to mold and suitable for manufacturing complex shapes. ABS finds widespread aerospace use in interior panels, housings, and prototyping. Interior trim on aircraft, for example, and electronic enclosures use ABS because of its strength-to-cost ratio.

Mill Lead Time: Up to 3 days
Color: Black, neutral matte, or custom finishes

PC

PC is a suitable material for aerospace injection molding due to its excellent impact strength, transparency, and heat resistance. It can be easily injection-molded into complex geometries and may be employed in high-performance applications. PC is used extensively in the aerospace sector in materials like cockpit windows, light lenses, and transparent shields. Instrument panels and aircraft canopy windows, for example, routinely use PC due to their clarity and toughness.

Mill Lead Time: Up to 4 days
Color: Transparent, black, or custom finishes

PA

PA is the best choice one for aerospace injection molding because it exhibits higher moldability, wear resistance, and mechanical performance. It is suitable for making complex and tough parts. PA is used widely in aerospace in gears, bearings, and structural parts. For example, aircraft landing gear components and connectors often make use of PA for durability and strength.

Mill Lead Time: Up to 3 days
Color: Natural, black, or custom finishes

POM

POM is an ideal choice for aerospace injection molding as it possesses high rigidity, low friction, and high dimensional stability. It can be molded into precision parts easily and is well-suited for mechanical components. POM has wide-ranging applications in aerospace in gears, sliders, and fasteners.For example, POM is used in aircraft control system parts’ wear resistance and accuracy.

Mill Lead Time: Up to 4 days
Color: Natural, black, or custom finishes

PEEK

PEEK is the perfect material for aerospace injection moulding due to its high strength, heat resistance (up to 250°C), and chemical stability. It is a comparatively easy material to mould and very well-suited for the manufacturing of complex high-performance components. PEEK is being widely used in aerospace applications in engine components, bearings, seals, and structural components. Aircraft fuel system seals and engine housings, for example, often use PEEK for strength and precision.

Mill Lead Time: Up to 5 days
Color: Natural, black, or custom finishes

PPS

PPS is a great PPS aerospace injection molding material with its high chemical resistance, thermal stability, and dimensional stability. It can be molded into precise components and severe environment-friendly. PPS has widespread usage in aerospace in fuel system components, electrical connectors, and pump components. For example, aircraft fuel system valves and electrical housings contain PPS because of its reliability.

Mill Lead Time: Up to 5 days
Color: Natural, black, or custom finishes

PEI

PEI is an ideal material for aerospace injection molding as it possesses high strength, flame retardance, and high-temperature property retention. It is easily moldable into complex shapes and is suitable for critical applications. PEI is used to a great extent in aerospace applications for interior components, electrical connectors, and insulating components. Insides of aircraft cabins and electrical housings, for example, often make use of PEI for strength and flame retardancy.

Mill Lead Time: Up to 4 days
Color: Amber, black, or custom finishes

PSU

PSU is ideal for aerospace injection molding as it has high thermal stability, transparency, and resistance to hydrolysis. It is easy to mold into precision parts and suitable for demanding environments. PSU is widely used in aerospace for fluid handling components, electrical insulators, and transparent covers. For example, aircraft fluid system parts and cockpit displays often use PSU for its reliability.

Mill Lead Time: Up to 5 days
Color: Transparent, amber, or custom finishes

PI

PI is an ideal candidate for aerospace injection molding since it has better thermal stability, mechanical strength, and wear resistance. It has high compatibility with high-temperature applications and complex geometries. PI is used extensively throughout aerospace applications in a wide range of bearings, seals, and insulation components. Jet engine bearings and thermal insulation components, for example, often take advantage of PI for toughness.

Mill Lead Time: Up to 6 days
Color: Natural, brown, or custom finishes

Finishing Options for Aerospace Injection Molding

Name	Applicable Materials	Colors	Can Be Applied with
Chem Film	Aluminum, Titanium, Stainless Steel	Clear, gold	Media Blasting, Tumbling, Type II Anodizing, Type III Anodizing with PTFE
Powder Coating	Aluminum, Steel, Titanium	Wide range (depends on powder)	Electrostatic Spray, Curing Oven
Anodizing	Aluminum, Titanium	Clear, Black, Custom	Electrolytic Process
Polishing	Titanium, Aluminum, Stainless Steel	Bright, Mirror-like finish	Polishing Wheels, Buffing Compounds
Electroplating	Aluminum, Steel, Titanium	Silver, Chrome, Gold, etc.	Electrolytic Process
Laser Etching/Marking	Aluminum, Titanium, Stainless Steel	Natural, Black	Laser Machines
Vibratory Finishing	Aluminum, Steel, Titanium	Matte, Metallic	Vibratory Tumblers
Brushing	Stainless Steel, Aluminum	Natural metallic finish	Abrasive Brushes, Mechanical Buffing
Surface Sealing	Aluminum, Titanium, Stainless Steel	Clear, Glossy	Surface Sealing Coating
Chromate Conversion Coating	Aluminum, Steel	Clear, Yellow, Olive Drab	Chemical Bath

Aerospace Injection Molding FAQs

What type of aerospace components do you manufacture?

We connect you with manufacturers that produce structural, exterior, interior, and functional aerospace components, including louvers, fenders, sensor housings, etc.

What materials are commonly used in aerospace injection molding?

Our supply chain utilizes high-performance plastics like PEEK, Ultem, PPS, and PC to create thin, heat-resistant, and tough components.

Do you provide certification of aerospace-grade components?

Yes, suppliers are AS9100 and ISO 9001:2015 certified, and material certifications can be made available on request.

Do you do prototyping and high-volume production?